Glass Fiber
FRP EASY range for open mould process
Easygun
PROPERTIES
easygun® is made out of continuous E-glass strands, gathered without mechanical twist. Each strand is made up of numerous glass filaments that are bonded together with a polyester & vinylester compatible size.
SPECIFICATIONS
Reference | Tex | Filaments diameter | Sizing | Loss of ignition (%) | Stiffness | Moisture content (%) |
---|---|---|---|---|---|---|
easygun® | 2400 | 11 µm | Silane | 1,1 (+/- 0,15) | Medium | <0,05 |
PACKAGING
Reference | weight per cheese | Cheese per pallet | Net weight per pallet | 20′ container | |
---|---|---|---|---|---|
Pallet | Net weight | ||||
easygun® | 18 | 48 | 864 | 20 | 17,280 |
STORAGE
easygun®should be stored dry in its original packaging. Storage temperature : max. 35 °C – Relative moisture : < 70 %.
Easymat Emulsion
- Excellent compatibility with all types of polyester resins
- Easy handling, good bubble releasing, very good “feel”
- Good conformability
- High strength of FRP products
A medium bulk chopped strand mat, manufactured from “E” glass fibres, coated with a silane base size. The glass filaments -12 µm and 30 tex- are chopped to approximately 50 mm and are distributed to give minimum orientation of the glass fibres. The chopped strands are bound together with an emulsion binder to form a porous mat that is white in color. easymat® is specially suited for parts requiring a good surface finish.
easymat® should be stored dry in its original packaging. Storage temperature : max. 35 °C – Relative moisture : < 70 %
Easycore
- Easycore® is a low density, non woven laminatable core material containing thermoplastic hollow microspheres
MAIN FEATURES IN THE LAMINATE
- Low density
- High flexural strength and improvement of impact strength
- Low interlaminar stress
- Reduction of shrinking effects
- Reduction of print-through effects
TYPICAL PROPERTIES
5 standard grades.
Unit | E-1000 | E-2000 | E-3000 | E-4000 | E-5000 | |
---|---|---|---|---|---|---|
Thickness (dry) | mm | 1 – 1.4 | 1.8 – 2.3 | 2.7 – 3.3 | 3.6 – 4.4 | 4.5 – 5.4 |
Weight | g/m² | 65 | 80 | 95 | 130 | 140 |
Width | cm | 100 | 100 | 100 | 100 | 100 |
Roll length | m | 100 | 70 | 50 | 40 | 35 |
Roll diameter | cm | 45 | 45 | 45 | 45 | 45 |
Special widths and roll lengths on demand
PACKAGING
Each individual roll is wrapped with translucent polyethylene film.
EASYVEIL
Direct Roving:
Direct Roving is an untwisted, single end roving, supplied as a tubeless package, for use in continuous process operations, such as weaving, pultrusion and filament winding. The sizing is specifically designed for fast wet out, good processing and handling characteristics as well as
excellent adhesion with most Polyester, Vinyl Ester and Epoxy resins.
TGI Direct roving
PROPERTIES
- Very low fuzz
- Fast wet out
- Good processing characteristics
- Low catenary
- Good handling characteristics
- High mechanical properties
Assembled Roving:
Spray up Roving
Centrifugal casting roving
SMC roving
Panel Roving
Chopped Strands Mat
Chopped Strands Mat - Emulsion Bond
Easeymat E
Easymat P
Single YARN
Fiberglass yarn are drawn from molten E-glass. Fine filaments are gathered up and wound as a cake on a collector at a speed upto 4,000m/min. Prior to be wound, filaments are coated with special sizing. Then, strands are transferred from cake to a bobbin by a twister. Our Fiberglass yarn are suitable for inductrial applications.
TGI Yarn
Style | Tex (g/1000m) | Solids (%) | Moisture (%) | TPC(turns) | Tensile Strength (gf/tex) | Broken Filament | ||
---|---|---|---|---|---|---|---|---|
EC9 136 | ECG 37 | 134.00±3.00 | 1.15±0.20 | <0.20 | 0.70±0.20 | 28±8 | mini 48 | maxi 10 |
EC9 75 | ECG 67 | 72.00±1.75 | 1.10±0.20 | <0.20 | 0.70±0.20 | 28±8 | mini 48 | maxi 10 |
EC9 68 | ECG 75 | 68.30±1.75 | 1.10±0.20 | <0.20 | 0.70±0.20 | 28±8 | mini 48 | maxi 5 |
EC9 34 | ECG 150 | 33.10±1.00 | 1.20±0.20 | <0.20 | 0.70±0.20 | 28±8 | mini 48 | maxi 5 |
EC7 45 | ECE 110 | 45.00±1.25 | 1.25±0.20 | <0.20 | 0.70±0.20 | 28±8 | mini 50 | maxi 5 |
EC7 22 | ECE 225 | 22.30±0.75 | 1.55±0.30 | <0.20 | 1.00±0.20 | 40±8 | mini 50 | maxi 5 |
EC6 34 | ECDE 150 | 33.10±1.00 | 1.30±0.20 | <0.20 | 1.00±0.20 | 40±8 | mini 55 | maxi 5 |
EC6 16 | ECDE 300 | 16.60±0.50 | 1.80±0.30 | <0.20 | 1.00±0.20 | 40±8 | mini 55 | maxi 5 |
EC5 11 | ECD 450 | 11.10±0.50 | 1.85±0.30 | <0.20 | 1.00±0.20 | 40±8 | mini 60 | maxi 5 |
EC5 5.5 | ECD 900 | 5.10±0.50 | 1.85±0.30 | <0.20 | 1.00±0.20 | 40±8 | mini 60 | maxi 5 |
GYNMT Yarn
Style | Tex (g/1000m) | Solids (%) | Moisture (%) | TPC (turns) | Tensile Strength (gf/tex) | Length (m/bobbin) | ||
---|---|---|---|---|---|---|---|---|
ISO1889 | ISO1887 | ISO3344 | ISO1890 | ISO3341 | ||||
EC9 136 | ECG 37 | 136.00±4.00 | 1.00±0.20 | <0.15 | 0.70±0.10 | 28±4 | >50 | 62,600 |
EC9 68 | ECG 75 | 68.70±1.70 | 1.00±0.20 | <0.20 | 0.70±0.10 | 28±4 | >45 | 125000 |
EC9 34 | ECG 150 | 34.00±1.80 | 1.10±0.15 | <0.10 | 0.70±0.10 | 28±4 | >50 | 108400 |
EC7 45 | ECE 110 | 45.00±1.25 | 1.25±0.20 | <0.20 | 0.70±0.10 | 28±4 | mini 50 | 161500 |
EC7 22 | ECE 225 | 22.50±1,10 | 1.20±0.20 | <0.15 | 0.90±0.12 | 36±5 | mini 50 | 160000 |
EC6 68 | ECDE 75 | 68.00±2.00 | 1.10±0.15 | <0.10 | 0.70±0.10 | 28±4 | mini 50 | 54000 |
EC5 11 | ECD 450 | 11.20±0.60 | 1.20±0.20 | <0.15 | 0.90±0.15 | 36±6 | mini 60 | 168000 |
EC5 5.5 | ECD 900 | 5.60±0.35 | 1.20±0.20 | <0.15 | 0.90±0.15 | 36±6 | mini 60 | 203000 |
NAG Yarn
Style | Filament diameter (µm) |
Tex (g/1000m) | TPC(turns) | Sizing system | Weight (kg) |
Solids (%) |
Yam length (m) |
Tensile strength (g/tex) |
Bobbin Type | |
---|---|---|---|---|---|---|---|---|---|---|
EC7-22 | ECE 225 | 7 | 22.5 | 0.8Z / Z32 | A03 | 4K | 1.1 | 161200 | 50 | 7030 |
EC9-34 | ECE 150 | 9 | 33.7 | 0.7Z / Z28 | DP | 4K | 0.4 | 100 200 | 50 | 7030 |
EC9-34 | ECE 150 | 9 | 33.7 | 1.0Z / Z40 | DP | 4K | 0.4 | 100 200 | 50 | 7030 |
EC9-68 | ECE 75 | 9 | 68.8 | 0.7Z / Z28 | DP | 8K | 0.4 | 100 200 | 50 | 7040 |
EC9-34 | ECE 150 | 9 | 33.7 | 0.7Z / Z28 | NO 5 | 4K | 1.0 | 100 200 | 65 | 7030 |
EC9-68 | ECE 75 | 9 | 68.8 | 0.7Z / Z28 | NO 5 | 8K | 1.0 | 100 200 | 65 | 7040 |
EC9-136 | ECE 37 | 9 | 137 | 0.7Z / Z28 | NO 5 | 8K | 1.0 | 50000 | 65 | 7040 |
EC9-34 | ECE 150 | 9 | 33.7 | 0.8Z/ Z32 | B12 | 4K | 0.8 | 100 200 | 50 | 7030 |
EC9-34 | ECE 150 | 9 | 33.7 | 0.8Z/ Z32 | YP | 4K | 1.1 | 100 200 | 50 | 7030 |
EC9-68 | ECE 75 | 9 | 68.8 | 0.7z / z28 | B12 | 8K | 0.8 | 100 200 | 40 | 7040 |
EC9-68 | ECE 75 | 9 | 68.8 | 0.7z / z28 | B12 | 10K | 0.8 | 100 200 | 40 | 7040 |
EC9-68 | ECE 75 | 9 | 68.8 | 0.7z / z28 | YP | 8K | 1.1 | 100 200 | 40 | 7040 |
EC9-74 | ECE 67 | 9 | 74 | 0.7z / z28 | B12 | 8K | 0.8 | 92500 | 40 | 7040 |
EC9-136 | ECE 37 | 9 | 137 | 0.7z / z28 | B12 | 8K | 0.8 | 50000 | 40 | 7040 |
EC9-204 | ECE 25 | 9 | 200 | 0.7z / z28 | B12 | 8K | 0.85 | 33500 | 40 | 7040 |
EC9-272 | ECE 18 | 9 | 275 | 0.7z / z28 | B12 | 8K | 0.85 | 25000 | 40 | 7040 |
Woven Roving and Complexes
E-glass woven roving
E-glass woven roving is weaved with E-glass direct roving and a high-performance reinforcing materials, which is widely used in hand lay up and robot processes to manufacture boats, vessels, plane and automotive parts, furniture and sport facilities
Fiberglass Combo Mat
Fiberglass combo mat is made of woven roving and chopped strands randomly dispenced fibers kintted together with organic yarn, applying for hands lay up, compression molding, pultrusion or filament winding.
Speed Flow Core Mat
Core flow mat is a stratified reinforcing fiberglass mat composed by 3 layers, 2 layers of fiberglass and 1 of synthetic fibers. This reinforcing material has been specially designed for closed mold processes, as opposed to hand lay-up and spray-up open mold processes, because resin is not in direct contact with the workshop air but is processed only when the mold is tightly closed. As a result, no volatile organic compound (VOC) or styrene is released in the air.
Main applications : wind turbine blades, marine, transport.
Benefits of Vaccum infusion Process vs. Open Molding
-
-
- Drastically reduced styrene emissions
- Stronger composite laminates
- Repeatability and consistency between parts (weight and dimensional properties)
- Superior application of core materials
- Accurate bill of materials
- Lower tooling costs than other closed mold processes
-
Identification
SF 300-P180-300
Construction | Area Weight, g/m 2 | Tolerance | Remark |
---|---|---|---|
Top Mat | 300 | ±10.0 | E-Glass 2400 Tex |
Core | 180 | ±10.0 | Non-woven fabrics of PP |
Bottom Mat | 300 | ±10.0 | E-Glass 2400 Tex |
Stitching | 10 | ±10.0 | Polyester 108d’tex |
Total Area Weight | 1090 | ±10.0 | |
Stitch Gauge: 3.5 Gauge/25mm | Stitch style: tricot Stich | ||
Stitch length: 4.5mm | Loss of Ignition: – | ||
Moisture content: ≤.15% | Width: ±10mm |
Example : SF 300-P180-300
SF: CoreFlow/RTM
300: Nominal weight per square meter (g/m2) of top mat
P180 Nominal weight per square meter 180g/m2 of non-woven fabrics
300: Nominal weight per square meter (g/m2) of bottom mat
SF 450-P180-450
Construction | Area Weight, g/m 2 | Tolerance | Remark |
---|---|---|---|
Top Mat | 450 | ±10.0 | E-Glass 2400 Tex |
Core | 180 | ±10.0 | Non-woven fabrics of PP |
Bottom Mat | 450 | ±10.0 | E-Glass 2400 Tex |
Stitching | 10 | ±10.0 | Polyester 108d’tex |
Total Area Weight | 1090 | ±10.0 | |
Stitch Gauge: 3.5 Gauge/25mm | Stitch style: tricot Stich | ||
Stitch length: 4.5mm | Loss of Ignition: – | ||
Moisture content: ≤.15% | Width: ±10mm |
Example : SF 450-P180-450
SF: CoreFlow/RTM
450: Nominal weight per square meter (g/m2) of top mat
P180 Nominal weight per square meter 180g/m2 of non-woven fabrics
450: Nominal weight per square meter (g/m2) of bottom mat
SF 600-P180-600
Construction | Area Weight, g/m 2 | Tolerance | Remark |
---|---|---|---|
Top Mat | 600 | ±10.0 | E-Glass 2400 Tex |
Core | 180 | ±10.0 | Non-woven fabrics of PP |
Bottom Mat | 600 | ±10.0 | E-Glass 2400 Tex |
Stitching | 10 | ±10.0 | Polyester 108d’tex |
Total Area Weight | 1390 | ±10.0 | |
Stitch Gauge: 3.5 Gauge/25mm | Stitch style: tricot Stich | ||
Stitch length: 4.5mm | Loss of Ignition: – | ||
Moisture content: ≤.15% | Width: ±10mm |
Example : SF 600-P180-600
SF: CoreFlow/RTM
600: Nominal weight per square meter (g/m2) of top mat
P180 Nominal weight per square meter 180g/m2 of non-woven fabrics
600: Nominal weight per square meter (g/m2) of bottom mat
Others
C-GLASS SURFACE TISSUE
CONTINUOUS FILAMENT MAT (CFM)
MULTIAXIAL / KNITS
UNI DIRECTIONAL FABRICS : Please refer to our Industrial Textile Business
WET CHOP
TAIWAN GLASS IND. CORP.
PROPERTIES
- Good flow consistency
- Excellent fiber dispersion
Wet chop strands are made by chopping continuous E glass strands to a specific length.
Applications are as diverse as friction breaks, paper reinforcement, Gypsum reinforcement, veil.
SPECIFICATIONS
Reference | Coupling agent | Diameter (µm) | Fiber Length (mm) | Loss of ignition (%) | Moiture content (%) | Alcali content (%) |
---|---|---|---|---|---|---|
TGFS 423/ 10 | Silane | 10 | 4.0 / 6.4 / 12.7 | 0.10 +/- 0.05 | 6.0 +/- 2.0 | <0.8 |
TGFS 423/ 13 | Silane | 13 | 4.0 / 6.4 / 12.7 | 0.10 +/- 0.05 | 6.0 +/- 2.0 | <0.8 |
TGFS 423/ 16 | Silane | 16 | 4.0 / 6.4 / 12.7 | 0.10 +/- 0.05 | 6.0 +/- 2.0 | <0.8 |
PACKAGING
TGI’s chopped strands are packed as follow:
– Individual cartons of 20 kg (50 units per pallet)
– Big Bags of 1,000 kg
STORAGE
TGI’s Wet chop 423 should be stored indoors in a dry location. The product should remain in its original packaging, preferably closed until just prior to use. The temperature should not exceed 35°C and the relative humidity should be kept below 70 %.
FRP Services Europe reserves the right to change the information given herein without prior notice. We believe this information to be reliable but we do not guarantee its applicability to the user’s process or assume liability for occurrence arising out of its use. The user, by accepting Products described herein, agrees to be responsible for thoroughly testing any application before committing to production. March 2006
E GLASS MARBLES
E Glass marbles are manufactured for the production of glass fiber reinforcement.
1 CHEMICAL PROPERTIES OF E-GLASS (%)
Components | Value | Tolerances |
SiO2 | 54.10 | ±0.5 |
Al2O3 | 14.60 | ±0.4 |
CaO | 16.60 | ±0.3 |
B203 | 8.80 | ±0.5 |
MgO | 4.60 | ±0.3 |
Na2O + K2O | < 0.7 | |
Fe2O3 | < 0.5 | |
R2O | < 0.8 |
MILLED FIBER
PROPERTIES
Microglass are E-glass filaments hammer milled to various bulk densities.
These products are used as a filler/reinforcement in composites to increase mechanical properties (tensile, flexural, impact) and minimize distorsion at elevated temperatures, improve dimensional stability.
SPECIFICATIONS
Ref. | Screen Size (inches) | Average Fiber Diameter (microns) | Average Fiber length (microns) | Loose Bulk Density (g/cc) | Moisture Content (%) | Sizing | Appearance |
---|---|---|---|---|---|---|---|
3082 | 1/32 | 16 | 120 | 1.050 | <0.1 | Unsized | Powdery |
3080 | 1/32 | 16 | 150 | 0.925 | <0.1 | Unsized | Powdery |
3032 | 1/32 | 16 | 200 | 0.775 | <0.1 | Unsized | Powdery |
3016 | 1/16 | 10 | 140 | 0.525 | <0.1 | Unsized | Floccular |
3004 | 1/4 | 10 | 210 | 0.375 | <0.1 | Unsized | Floccular |
6608 | 1/8 | 16 | 470 | 0.275 | <0.1 | Direct Mill | Floccular |
6616 | 1/16 | 16 | 290 | 0.425 | <0.1 | Direct Mill | Floccular |
7280 | 1/32 | 16 | 120 | 0.925 | <0.1 | Cationic | Powdery |
7232 | 1/32 | 16 | 230 | 0.775 | <0.1 | Cationic | Powdery |
7216 | 1/16 | 10 | 170 | 0.525 | <0.1 | Cationic | Floccular |
7204 | 1/4 | 10 | 230 | 0.375 | <0.1 | Cationic | Floccular |
EB120 30W | 120 | 0.36 | 38 | 15 | 20 | 15 | 2.80 |
9110 | 1/32 | 16 | 150 | 0.925 | <0.1 | Silane | Powdery |
9132 | 1/32 | 16 | 220 | 0.775 | <0.1 | Silane | Powdery |
9007D | 1/16 | 10 | 150 | 0.525 | <0.1 | Silane | Floccular |
9114 | 1/4 | 10 | 160 | 0.375 | <0.1 | Silane | Floccular |
• 3000 Series = Untreated fibers compatible with all thermoset and thermoplastic resins
• 6000 Series = Low cost fibers with higher levels of surface treatment compatible with all thermoset and thermoplsatic resins
• 7000 Series = Cationic surface treatment to accelerate wet out, improve dispersion, and overall processability. Compatible with all thermoset and thermoplastic resins
• 9000 Series = Silane surface treated fibers for improved bonding between the inorganic glass and the organic resin. Sizings are available for Polyesters, epoxies, phenolics, polyurethanes, polyvinyl chloride and other resin systems
NEEDLE MAT
APPLICATIONS
• This product has been designed for a wide range of processes, such as hand lay up, Pultrusion, winding, GMT, RTM, …
• Recommended for FRP products, such as shipbuilding industry, automotive, leisure industry,
SPECIFICATIONS
Product | Needle combination mat | ||
---|---|---|---|
Mass (g/m2) | 600±20 | ||
Thickness(mm) | 0.78 | ||
Structure | needle | Sizing | Silane |
FABRIC | YARN (TEX) | Warp | 66tex×4×2 |
weft | 66tex×3×2 | ||
Density(ends/cm) | Warp | 3.6 | |
Weft | 2.8 | ||
Mass (g/m2) | 300 | ||
Chopped strand yarn | Mass (g/m2) | 300 | |
Tensile Strength (N/50mm) | Warp | 900 | |
Weft | 450 |
STORAGE
FRP’s Powder Mats should be stored dry in their original packaging (contracted PE foil and cardboard box). Storage temperature : between 10 and + 35 °C – Relative humidity : between 35 and 85 %.
FRP Services Europe reserves the right to change the information given herein without prior notice. We believe this information to be reliable, but do not guarantee its applicability to the user’s process or assume liability for occurrence arising out of its use. The user, by accepting products described herein
agrees to be responsible for thoroughly testing any application before committing to production. MAY 2005
NE Glass
T Glass
3D space fabrics
REINFORCEMENT SCRIM : Please refer to our Industrial textiles section
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